基于工业机器人的压缩机开盖设计
钟俊1,刘辉1,刘恒1,王玉琳2
(1.安徽职业技术学院 机电工程学院,安徽 合肥 230011;2.合肥工业大学 机械工程学院,安徽 合肥 230009)
摘要:采用标准工业机器人和PLC控制系统来实现全自动化的空调压缩机开盖功能,机器人和PLC控制系统采用PROFINET总线进行通信以及数据交换,该系统通过工业机器人的检测探头对压缩机外壳的焊接处进行一次360°的信息采集,将其外壳信息进行记录,控制刀具按照已采集到的外壳轨迹信息进行一次360°的走位,即可实现压缩机的开盖过程,再此过程中,PLC控制系统主要完成以下工作:取料、自动换取探头、刀具、夹具、开盖、送入运料小车等动作。通过机器人和PLC的完美配合,提高了开盖设备的自动化程度和企业运作效率。
摘要:空调压缩机;开盖设备;自动化;机器人
中图分类号:TP242.2 文献标志码:A doi:10.3969/j.issn.1006-0316.2019.08.008
文章编号:1006-0316 (2019) 08-0042-05
Design of the Compressor Opening Equipment Based on Industrial Robot
ZHONG Jun1,LIU Hui1,LIU Heng1,WANG Yulin2
( 1.Electromechanic Engineering College, Anhui Vocational and Technical College, Hefei 230011, China; 2.School of Mechanical Engineering, HeFei University of Technology, Hefei 230009, China )
Abstract:In this paper, the standard industrial robot and PLC control system are used to realize the fully automated opening function of air conditioning compressor. The robot and PLC control system communicate and exchange data by PROFINET bus. The system collects 360-degree information from the weld of the compressor shell through the detection probe of the industrial robot and records the information of the compressor shell. The cutter is controlled with the collected shell trajectory information to perform a walk over the complete 360° range, therefore the opening process of the compressor is realized. In this process, the PLC control system mainly completes the following tasks: taking material, automatically exchanging probe, cutting tool, fixture, and opening lid, feeding material trolley and so on. The perfect cooperation of robot and PLC greatly improves the automation degree of opening equipment and the operation efficiency of enterprises.
Key words:air-conditioner compressor;opening equipment;automation;robot
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收稿日期:2019-05-10
基金项目:国家高技术研究发展计划(2013KJGY0687)
作者简介:钟俊(1983-),男,四川成都人,硕士研究生,讲师,主要研究方向为机械电子工程、机电产品回收与再利用。
 

 

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