摩托车分离器套筒铣槽专用夹具设计
张少龙,孙志学*
(陕西理工大学 机械工程学院,陕西 汉中 723000)
摘要:针对套筒零件壁薄刚性差的结构特点,其加工过程中由于切削力、夹紧力和切削热等的作用,易产生变形,影响工件的加工精度和表面粗糙度。选用合理的定位装置和夹紧装置,运用六点定则的方法,使套筒工件在夹具中的位置完全确定,从而进行摩托车分离器套筒工件铣槽的专用夹具设计。该夹具实用性强,操作简单可靠,采用压板和活节螺栓的设计,满足了夹紧可靠的要求;V型块和对刀块的运用进一步保证了加工质量,提高了生产效率,节约了成本。并且利用建模软件Pro/E建立了夹具的三维实体模型,为进一步的的结构分析和优化提供了理论依据。
关键词:套筒零件;六点定则;夹具设计;V型块
中图分类号:TG751.3 文献标志码:A doi:10.3969/j.issn.1006-0316.2019.08.013
文章编号:1006-0316 (2019) 08-0071-05
Design of Special Fixture for Milling Groove of Motorcycle Separator Sleeve
ZHANG Shaolong,SUN Zhixue
( School of Mechanical Engineering, Shaanxi University of Technology, Hanzhong 723000, China )
Abstract:Aiming at the structural characteristics of the thin and rigid wall of the sleeve part, due to the cutting force, clamping force and cutting heat, it is easy to deform and affect the machining accuracy and surface roughness of the work piece. A reasonable positioning device and clamping device are selected, and the six-point rule method is adopted to completely determine the position of the sleeve work piece in the fixture, thereby designing a special fixture for the milling of the sleeve of the motorcycle separator. The utility model has strong practicability, simple and reliable operation, and adopts the design of the pressing plate and the joint bolt to meet the requirements of reliable clamping; the use of the V-shaped block and the pair of cutter blocks further ensures the processing quality, improves the production efficiency, and saves the cost. . And the modeling software pro.e is used to establish the 3D solid model of the fixture, which provides a theoretical basis for further structural analysis and optimization.
Key words:sleeve parts;six rules;fixture design;V-block
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收稿日期:2019-03-25
基金项目:陕西理工大学研究生教育教学改革研究资助项目(slgyjg1604)
作者简介:张少龙(1994-),男,陕西佳县人,硕士研究生,主要研究方向为机械设计及理论。*通讯作者:孙志学(1973-),男,陕西洋县人,硕士,教授,主要研究方向为计算机辅助工业设计、产品设计。
 

 

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